Mitsubishi Pajero maintenance workshop and repair manuals

The Mitsubishi Pajero is a sport utility car produced by Mitsubishi Motors.Thanks with their achievement, the Pajero, Montero plus Shogun names were equally used with different, mechanically unrelated models, like the Pajero Mini kei auto, the Pajero Junior plus

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Manual 1983 - 1994 NEW - paperback Other Mitsubishi Pajero Car Repair Manuals click here UK manual covering Mitsubishi Pajero (Shogun) and Triton/L200 Pick-ups 1983 - 1994 Haynes Owners Service Repair Manual covers Petrol Models Only: ● Mitsubishi Shogun (known as the Pajero in Australia) 3-door and 5-door models ● L200 pickups (also known as the Triton in Australia) Engines Covered: ● 2.0 liter (1997cc) "4G63" 4 piston OHC ● two point four liter (2351cc) "4G64" 4 piston OHC ● 2.6 liter (2555cc) "4G54" 4 piston OHC (also used in the Australian-market Triton/L200 models) ● 3.0 liter (2972cc) "6G72" Vee Six OHC (also used in the Australian-market Triton/L200 models) Please note that this manual does not cover diesel engines or the 3.5 liter Vee Six petrol engine. Contents: ● Tune-Up and Routine Maintenance ● 2.6 liter Four piston Engine ● 2.0 liter two point four liter Four piston Engine ● 3.0 liter Vee Six Engine ● General Engine Overhaul Procedures ● Cooling Heating and Air Conditioning Systems ● Fuel and Exhaust Systems ● Engine wirings ● Emissions click to go

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"6G72" (also used in the Triton/L200 models) # 3.5 litre (3497 cubic centimetre ) "6G74" Diesel Turbo-diesel Engines: # two point five litre (2476 cubic centimetre ) "4D56" (also used in the Triton/L200 models) # 2.8 litre (2835 cubic centimetre ) "4M40" gearboxs described are the 5-speed manual and four geared automatic. Only maintenance and adjustment procedures are described and the removal and replacement of the gearbox. Does NOT cover 2351 cubic centimetre petrol Engine Inside this manual you will find: scheduled upkeep tune-up procedures engine repair cooling and heating airconditioner maintenance fuel and exhaust emissions control ignition brakes springs and shock absorbers and Rack and pinion wirings and wiring diagrams. full details


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Note: electrical schematics are not included for the NS and NT series. Petrol motors Covered: * 3.0 liter Vee Six Single Over Head Camshaft 12v (6G72) * 3.5 liter Vee Six Single Over Head Camshaft Dual Overhead Cam 24v (6G74) * three point eight liter Vee Six Single Over Head Camshaft 8v (6G75) four-stroke diesel motors Covered: * 2.8 liter 4 piston (4M40) * 2.8 liter 4 piston turbo (4M40T) * 3.2 liter 4 piston turbo (4M41) gearboxs Covered: * four geared manual * 5-speed manual * four geared and 5 speed automatic Contents: * Introductory Pages About this Manual; Introduction to the Mitsubishi Pajero; Vehicle Identification Numbers; Recall Information; Buying Parts; Maintenance Techniques Tools and Working Facilities; Jacking and Towing; Booster Battery (jump) starting; Automotive Chemicals and Lubricants; Conversion Factors; Fraction/Decimal/Millimeter Equivalents; Mitsubishi Pajero; Vehicle Identification Numbers; Recall Information; Buying Parts; Maintenance Techniques Tools and Working Facilities; Jacking and Towing; Booster Battery (jump) starting; Automotive Chemicals and Lubricants; Conversion Factors; Fraction/Decimal/Millimeter Equivalents; find out more.....


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Mitsubishi Pajero repair manual - Covers NA. NB NC ND NE NF NG Petrol 1983 to 1990 USED - in good more advice

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Petrol Diesel 2000 - 2014 Owners Service Repair Manual Covers LWB and SWB motor car with 12 Valve 24 Valve Single Over Head Camshaft and Dual Overhead Cam Engines. Note: electrical schematics are not included for the NS and NT series. Models Covered: * NM 2000 - 2001 - 2002 - 2004 * NP 2004 - 2005 - 2006 (incl Exeed Luxury Model) * NS-NT 2007 - 2008 - 2009 - 2010 *NW 2011-2014 Petrol Engines Covered: * 3.0 litre - Vee Six "6G72" * 3.5 litre - Vee Six "6G74 MPI" * 3.5 litre - Vee Six "6G74 GDI" * three point eight litre - Vee Six "6G75" * three point eight litre - Vee Six "6G75" (NS) Diesel Engines Covered: * 2.8 litre - 4 piston "4M40" * 2.8 litre - 4 piston "4M40" Turbo * 3.2 litre - 4 piston "4M41" Dual Overhead Cam Common Rail gearboxs Covered: * 5-speed manual (V5M31 and V5MT1) Diagram - Audio System * Wiring Diagram - Windscreen Wipers Electric Mirrors and Demister System * Wiring Diagram - Power Mirrors more.....

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Mitsubishi Pajero 4WD Petrol four-stroke diesel 1997 - 2014 Gregorys Owners Service Repair Manual Covers Series NL NM NP NS and NT. Engines covered: Petrol: ● 3.0 liter "6G72" V6 Single Over Head Camshaft 12v ● 3.5 liter "6G74" V6 Single Over Head Camshaft DOHC 24v ● 3.8 liter "6G75" V6 Single Over Head Camshaft 8v four-stroke diesel: ● 2.8 liter "4M40" four cylinderinder ● 2.8 liter "4M40T" four cylinderinder Turbo ● 3.2 liter "4M41" four cylinderinder Turbo Please note: Chapter 2C-1 deals specifically with the 3.2 liter 4M41 four-stroke diesel engine. As the book also covers the earlier 2.8 liter four-stroke diesel (4M40) in some sections like Fuel and Exhaust Systems the two engines are covered together and there may not be photographs of each component on each of the engines. Contents: ● Scheduled maintenance and ● Automatic Transmission ● Transfer Case ● friction clutch and Drivetrain ● Brakes ● springs and shock absorbers and Rack and pinion Systems ● Body ● Chassis wiring ● Wiring Diagram NOTE: Only maintenance adjustment minor repair procedures plus removal link here

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Covered - NA NB NC ND NE NF NG NH NJ Petrol Engines Covered: ● 2.6 liter "4G54" four cylinderinder ● 3.0 liter "6G72" V6 ● 3.5 liter "6G74" V6 ● three point eight liter "6G75" V6 Single Over Head Camshaft 8v four-stroke diesel Engines Covered: ● 2.5 liter "4D56-T" ● 2.8 liter "4M40" four cylinderinder Covers everything you need to know step by step procedures hundreds of photographs and illustrations routine maintenance electrical schematics repairs and overhauls and what tools to buy. Gregory's manuals are based on an actual vehicle disassembly and are researched and written by automotive engineers with vast experience. more tips

The Mitsubishi Pajero is a sport utility car produced by Mitsubishi Motors. It was called following Leopardus pajeros, the Pampas cat that is native with the Patagonia plateau area of southern Argentina. But alternative names have been utilized for several markets abroad. It is well-known as the Mitsubishi Montero inside Spain, India, as well as the Americas, plus because the Mitsubishi Shogun inside the UK. In Japan, it was available at a certain retail chain called Car Plaza. Discontinued inside the United States inside 2006, the car has been available inside the rest of the globe inside its fourth-generation iteration.
Thanks with their achievement, the Pajero, Montero plus Shogun names were equally used with different, mechanically unrelated models, like the Pajero Mini kei auto, the Pajero Junior plus Pajero iO/Pinin mini SUVs, as well as the Mitsubishi Pajero/Montero/Shogun Sport. Main rivals are the Land Rover Discovery, Toyota Land Cruiser Prado SWB/LWB plus Nissan Patrol Y61.

Although designs differ, SUVs have historically been mid-size passenger cars with a body-on-frame chassis synonymous to this found about light pickups. Early SUVs were largely two-door models, plus were accessible with removable tops. But, customer need forced the SUV marketplace towards 4 doorways, by 2002 all full-size two-door SUVs were gone within the marketplace. Two-door SUVs were largely carry-over models, plus their sales were not worthwhile enough with warrant a redesign at the finish of their shape cycle. The Jeep Wrangler stayed because a compact two-door body design, though it was furthermore joined with a four-door variant beginning with all the 2007 model year, the Wrangler Unlimited. The amount of two-door SUV models improved inside the 2010s with all the launch of the Range Rover Evoque as well as the Nissan Murano convertible, though both cars are unibody.
Many SUVs are made with an engine compartment, a combined passenger plus cargo compartment, plus no devoted torso including inside a station wagon body. Many mid-size plus full-size SUVs have 3 rows of seats with a cargo region straight behind the last row of seats. Cargo barriers are usually fitted with the cargo region with safeguard the cars occupants from injury from unsecured cargo inside the event of abrupt deceleration or collision.
SUVs are acknowledged for significant ground clearance, upright, boxy body, plus significant H-point. This will create them more probably with roll over due with their significant center of gravity. Bodies of SUVs have newly become more aerodynamic, however, the sheer size plus fat keeps their gas economy bad.
The initial Pajero prototype was unveiled at the Tokyo Motor Show inside November 1973. The Pajero II prototype followed inside 1978, five years later. Mitsubishi’s aim was with create more of the recreational car, not only an SUV.
In January 1983, the initial Pajero created its first at the Paris Dakar Rally, taking initially area inside 1985 at just the 3rd attempt. To date, the Pajero is the many lucrative car inside the Dakar Rally. This not just gave the Pajero an offroad standing, and assisted inside the sales department.

The initial generation produced its first at the Tokyo Motor Show inside October 1981, plus was introduced inside May 1982. Initially, it had been a three-door, short-wheelbase model accessible with a metal or canvas top plus 3 different machines choices, though more were slowly added, ending with a 3-litre V6 over the range.
2.0-litre 4-cylinder petrol
2.0-litre 4-cylinder turbocharged petrol
2.6-litre 4-cylinder petrol
2.3-litre naturally aspirated diesel
2.3 litre turbocharged diesel
2.5 litre turbocharged diesel
3.0 litre V6 petrol
It was loaded with qualities which had earlier not been enjoyed about a Japanese four-wheel-drive car: a turbocharged diesel engine, a front double wishbone suspension with torsion bar springs, force steering plus suspension seats. This created the Pajero a four-wheel-drive car that integrated all facilities of the passenger vehicle.
In January 1983, just a year following its release, mildly tuned creation Pajeros entered the planet of engine sport. The Pajero, still, failed with appeal with everyone. In Japan it was watched because a commercial car, plus because it was just obtainable in a short-wheelbase shape, it didn’t absolutely appeal to people with families.
Hence, inside February 1983, Mitsubishi came out with a long-wheelbase, five-door model, with serve the requires of the heavier target marketplace. The long-wheelbase model was accessible with a choice of 2 different engines; a 2.0-litre turbocharged petrol along with a 2.3 litre turbocharged diesel. It equally came inside Standard, Semi-High Roof plus High Roof body designs. A stripped down nine-seater adaptation of the High-Roof variant was popular inside UN Peace Operations.
The long-wheelbase model moreover improved seating ability with 7, with accessible 3rd row seats, that may be folded with the sides for more torso area or combined with 2nd row seats with shape a bed.
The Pajero was further processed inside June 1984. The turbo diesel motors today had high power/torque reviews, while the long-wheelbase models got standard four-wheel disk brakes plus four-way adjustable shock absorbers because standard equipment.
A new flagship model was then introduced inside early 1987, with a two-tone paint job, fifteen inch light alloy wheels, front-seat heaters, wool seat covers, genuine leather headrests, a 3 talked steering wheel along with a sound program with radio/cassette. Additionally inside 1987, a adaptation of the Pajero/Montero was rebadged by Dodge because the Raider, that ran by 1989.

Finally inside 1988, a 3.0-litre SOHC V6 engine was created accessible, alongside a 2.5-litre turbo diesel engine, with all the initially 4x4 intercooler. This translated with greater acceleration inside mid with excellent rev ranges. The long-wheelbase models got a coil link suspension program for greater ride comfort plus off-road ability.
It was accessible with a 3-door body for a brief wheelbase or perhaps a 5-door body for a long-wheelbase. Engines included a 2.6 L I4 with 82 kW, a 3.0 L V6 with EFI plus 104 kW along with a turbocharged 2.5 L OHV diesel I4 with 62 kW or an intercooled 70 kW. Part-time four-wheel drive was standard about all models.
The Gen I platform was later built beneath licence by Hyundai Precision Products because the Hyundai Galloper from 1991 with 2003, plus exported with Europe for a short time. While it chosen initially generation mechanicals, the Galloper's body was closer with the next generation Pajeros.

Mitsubishi available over 3 100 1000 Pajeros from 1979 with 1990. But, the time for a redesign was lengthy due plus January 1991 saw the initially Generation II Pajero, though exports didn't start till later. Simply regarding everything was today new plus further increased. A unique, bigger body was obtainable in 4 different versions; Metal Top, Canvas Top Convertible, Semi High Roof Wagon plus High Roof Wagon. The brief wheelbase models were stretched by 70 millimetres as well as the long-wheelbase models by 25 millimetres. The accessible motors included a 3.0 litre 12-valve SOHC with ECI-Multi electronic gas injection along with a 2.5 litre turbocharged diesel engine with an intercooler.

1997–2000 Mitsubishi Pajero GLS, Australia
The 2nd generation equally saw the introduction of Super Select 4WD plus multimode ABS, that were firsts about Japanese four-wheel forces. SS4 was ground-breaking inside the sense it combined the blessings of piece time plus full-time four-wheel drive with 4 accessible options: 2H, 4H, 4HLc plus 4LLc. Another benefit of the 2nd generation program is the fact that it gave the driver the ability with change between two-wheel drive plus full-time four-wheel drive at speeds about 100 km/h, while the initial generation Pajero had with be stationary with change from rear-wheel drive with four-wheel drive. Multimode ABS, found on the alternative hand, was equally innovative. This meant ABS will be totally practical in every methods of SS4, because braking with a secured centre differential demands completely different braking parameters.
In July 1993, 2 new energy vegetation were introduced; a 3.5 litre 24-valve DOHC with ECI-Multi along with a 2.8 litre turbocharged diesel with an intercooler. A brand-new, greater transmission plus transfer case was equally piece of the upgrade.

1993–1996 Mitsubishi Pajero GLS, Australia

Pajero Evolution
In 1996 the 3.0 V6 engine was revised, staying SOHC however, changing with 24v. At the same time the ignition program was upgraded within the aged distributor program with strong state coil packs. Power improved with 177 bhp.
The Pajero Evolution was introduced inside October 1997, that was developed inside reaction with new entry needs for the Paris – Dakar Rally’s T3 Class. The Pajero Evolution came standard with a 3.5 litre 24-valve DOHC V6 with Mitsubishi Innovative Valve Timing plus Electronic Lift Control. A hot, double plenum varying consumption assisted heighten energy along with a hot suspension produced the ride even smoother.
In 1998, cars destined for General Export as well as the GCC received a facelift. Wider fenders, unique headlights, grille, bumper, fog lights plus sidesteps were all piece of the redesign. The broad fenders are frequently called "blister flare fenders". Driver plus front-passenger SRS airbags were created standard about models loaded with the 3.5 liter DOHC V6 engine, whilst nevertheless remaining optional about GLS models with all the 3.0 litre SOHC V6. An upgraded inside lumber trim was produced accessible about 3.0 litre GLS plus 3.5 litre models. A leather-wrapped or leather plus lumber trim steering wheel was additionally produced accessible, alongside an upgraded suspension plus steering program. The 3.0 litre 12-valve SOHC engine was today accessible with a 24-valve configuration. Models without broad fenders stayed because base models, accessible with a 2.4 litre 16-valve DOHC engine, producing 147 hp. The 3.0 litre 12-valve engine was optional about these GLX models, plus stayed the base engine found on the GLS.
The next generation was introduced about January 22, 1991 plus produced till 1999. It retained the 2 body designs, however, shape was rounder plus more city-friendly than the past bulky model. The 3.0 L V6 gasoline engine was retained, today accessible with a 24-valve head, capable of 136 kW, when the 2.5 turbodiesel's force was somewhat improved with 73 kW. In 1993, the Pajero was somewhat restyled, plus heavier machines were introduced, a 3.5 L V6 with 153 kW along with a 2.8 L SOHC turbodiesel rated at 92 kW. These versions introduced Mitsubishi's Super Select four-wheel-drive program, with an electronic transfer shift which may split force between both axles without the requirement with stop the vehicle. It worked at speeds as much as 100 km/h.
The initially generation Pajero was moreover advertised because the Hyundai Galloper inside Korea, Europe plus GCC Countries, whilst the 2nd generation was inside manufacturing elsewhere.
This model Pajero remains inside manufacturing inside India because the Pajero SFX; the newest generation is available because the Montero. In the Philippines it's advertised because the Pajero "Field Master" 4x2 with all the 2.8L TD engine, alongside the 4th generation Pajero. The 4X4 adaptation was taken from creation inside 1999. It is equally nevertheless yielded inside Colombia from Complete Knock Down components, with a 2.4l 16 valve SOHC or 3.0l 12 valve V6, both motors are accessible because a 3-door difficult top, the 5-door wagon just with all the 3-litre six.

An automatic transmission is a kind of engine car transmission which could automatically change gear ratios because the car moves, freeing the driver from needing to shift gears manually. Most automatic transmissions have a defined set of gear ranges, usually with a parking pawl feature which locks the output shaft of the transmission stroke face.
Similar however, greater equipment are equally utilized for heavy-duty commercial plus commercial cars plus equipment. Many machines with limited speed ranges or fixed engine speeds, including several forklifts plus garden mowers, just utilize a torque converter with give a varying gearing of the engine with the wheels.
Besides automatics, there are equally additional kinds of automated transmissions like a continuously varying transmission plus semi-automatic transmissions, which free the driver from needing to shift gears manually, by utilizing the transmission's computer with change gear, when for illustration the driver were redlining the engine. Despite superficial similarity with additional transmissions, automatic transmissions vary greatly inside internal procedure plus driver's feel from semi-automatics plus CVTs. An automatic uses a torque converter rather of the clutch with manage the connection between your transmission gearing as well as the engine. On the other hand, a CVT utilizes a belt or alternative torque transmission scheme with let an "infinite" amount of gear ratios rather of the fixed amount of gear ratios. A semi-automatic retains a clutch like a guide transmission, yet controls the clutch from electrohydraulic signifies.
A traditional guide transmission is frequently the base equipment inside a automobile, with all the choice being an automated transmission including a traditional automatic, semi-automatic, or CVT. The ability with shift gears manually, usually through paddle shifters, will moreover be found about certain automated transmissions, semi-automatics, plus CVTs.
The initially automatic transmission was invented inside 1921 by Alfred Horner Munro of Regina, Saskatchewan, Canada, plus patented below Canadian patent CA 235757 inside 1923.. Being a steam engineer, Munro tailored his device with utilize compressed air instead of hydraulic fluid, so it lacked energy plus not found commercial application. The initially automatic transmissions utilizing hydraulic fluid were developed by General Motors throughout the 1930s plus introduced inside the 1940 Oldsmobile because the "Hydra-Matic" transmission. They were included into GM-built tanks throughout World War II plus, following the war, GM advertised them to be "battle-tested".

Designed inside apartment the 3rd generation Pajero hit the Japanese Domestic Market inside 1999, while it was created accessible with alternative markets inside late 2000 because a 2001 model. The Philippines plus alternative developing countries received this 3rd generation Pajero inside 2003. The car was completely redesigned, inside plus out plus had a lower, wider stance. A lower center of gravity meant the Pajero had greater on-road handling manners as well as the new body had over 3 100 % more torsional rigidity. The largest change with bring this about was which the Pajero used the unibody construction, because opposed with the past body-on-frame. This equally permitted a longer suspension stroke. The gas tank was equally relocated with involving the axles for greater protection. The 3rd generation Pajero moved 1 size up from mid-size with full-size SUV. On May 17, 2004 Mitsubishi announced which they were considering shutting down the Gifu plant however, decided to not following damaging suggestions. The Gifu assembly plant is encircled by Mitsubishi's different buildings inside that manufacture electronics for Mitsubishi's additional divisions. The Gifu plant is termed as Pajero Manufacturing Co. plus only builds the full-size Pajero.
The SS4 program was moreover further processed, because bevel gears were changed with planetary ones. This meant the front-to-rear torque setting ranged from 33 with 67, with all the ability with change with 50/50 depending about surface conditions. The program was furthermore prepared completely electronic, that meant the car didn’t need to be inside gear with change between drive methods. After all of the updates, the program was renamed with Super Select 4WD II.
Alongside rack plus pinion steering, the Pajero additionally available a choice of 3 transmissions; a five speed guide, a 4 speed INVECS-II automatic along with a five speed INVECS-II tiptronic.
An all-new 3.8 Liter SOHC 24-valve V6 powerplant was moreover introduced about this generation. This engine used an Electronic Throttle Valve, with deliver a processed sailing force with energy with spare for offroad ventures.
The 3rd generation was introduced about August 2, 1999 plus was scheduled with be changed by the Autumn of 2006, having been restyled inside 2003. This was the many luxurious of the 3 decades, moving with a more upscale segment with compete up against the Land Rover Discovery, however, more importantly, with countertop its house rival Toyota Land Cruiser's development. The 3.0 L engine's energy was reduced with 130 kW, as well as the 3.5 L engine was provided gasoline direct injection, improving force with 162 kW inside the Japanese marketplace. The 2.8 L Diesel was retained just for developing markets, plus was changed with a hot 16-valve direct injection engine, with 3.2 L plus 120 kW.
In the North American marketplace, the 3.5 L engine was changed for 2003 with a more effective 3.8 L device, with 160 kW. This engine was later prepared accessible with a some export markets including South America plus Australia, while it changed the GDI V6 inside the Japanese lineup inside 2005. The brief wheelbase model is not obtainable in North America, where the Montero is truly the only SUV inside Mitsubishi's lineup with standard four-wheel drive. Faced with dropping sales, the Montero was pulled within the US marketplace following the 2006 model year.

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Pajero Discussion | Mitsubishi Pajero Owners

Great info Im buying my first pajero this weekend its a 1994 swb 2.8td Ive heard these are very reliable little 4x4s so its reasurring to read your comments

Mitsubishi Pajero service and repair manuals

Workshop Manuals Mitsubishi Pajero service and repair manuals. The Mitsubishi Pajero is a sport utility car produced by Mitsubishi Motors. Thanks with their achievement, the Pajero, Montero plus Shogun names were additionally used with alternative, mechanically unrelated models, like the Pajero Mini kei vehicle, the Pajero Junior plus


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